In industries like automotive, electronics, and manufacturing, the reliability of modular piping systems can make or break operational success. At Canares Automation Pvt. Ltd., we understand that every component—such as our Equal Tee AP Series—must deliver unmatched precision and durability to power the systems of global leaders like Apple, Tata, and Intel. Our in-house quality process, certified to ISO 9001:2015 standards, combines advanced manufacturing with rigorous 100% testing and inspection to ensure zero defects. Join us as we take you behind the scenes of our quality-driven approach.
Why Quality Matters in Modular Piping Systems
From high-pressure automotive production lines to precision-driven electronics cleanrooms, modular piping systems are the backbone of efficient operations. A single faulty component can lead to costly downtime, leaks, or system failures. At Canares, our quality process eliminates these risks, delivering components that perform flawlessly under pressure.
Our In-House Manufacturing Process
Component Preparation with Die-Casting
Our journey begins with the preparation of components like elbows, tees, and crosses using precision die-casting to ensure material consistency and structural integrity. This foundational step aligns with our strict design specifications, setting the stage for high-quality manufacturing.
Precision Machining
In our state-of-the-art machine shop, components are crafted with exceptional accuracy using:
- CNC machines for precise shaping.
- Vertical Machining Center (VMC) for dye production.
- Digital Readout (DRO) machine for accuracy.
- Lathe Machines for finishing.
Each part is machined to tolerances of ±0.01 mm and engraved with a unique serial number for traceability, ensuring seamless integration into automotive and electronics systems.
Injection Molding for Precision Parts
Complementary components like caps, bushes, and sleeves are produced in-house using high-capacity injection molding machines. A specialized holding dip process enhances durability, ensuring consistent quality for industrial applications.
Uncompromising Quality Assurance
Dedicated Quality Room
Our quality assurance takes place in a cutting-edge quality room equipped with precision measurement tools, such as Coordinate Measuring Machines (CMM) and Laser Scanners. Every component undergoes meticulous inspections:
- Visual Checks: Ensuring flawless surface quality.
- Dimensional Verification: Confirming measurements align with specifications.
- Fitment Alignment: Guaranteeing seamless assembly.
Aligned with ISO 9001:2015 standards, our inspections achieve a 99.9% pass rate, ensuring reliability for critical applications.
Powder Coating for Durability
Components receive a high-quality powder coating, tested for adhesion, thickness, and corrosion resistance. This uniform finish ensures durability in harsh environments, from automotive production lines to electronics cleanrooms.
100% Pressure Testing: Our Zero-Defect Guarantee
Our hallmark is a rigorous 100% pressure testing protocol. Every component, including our Equal Tee AP Series, is tested at 20 bar for one minute, simulating real-world conditions. Only parts passing this test receive their final serial number, ensuring traceability. With a 99.9% success rate, this process guarantees zero defects, providing peace of mind for our clients.
Final Inspection and Dispatch
Comprehensive Final Inspection
Every component undergoes a final inspection, covering:
- Visual Quality: Confirming flawless surface finish.
- Fitment Alignment: Ensuring compatibility with mating parts.
- Dimensional Accuracy: Verifying measurements within ±0.01 mm.
This 100% inspection ensures every part meets our exacting standards.
Packing and Storage
Approved components are packed using industry-standard materials and stored in a climate-controlled storeroom, ready for swift delivery to global markets, including emerging hubs like Dubai.
Sustainability and Excellence
At Canares, quality aligns with sustainability. Our energy-efficient manufacturing processes reduce our environmental footprint while delivering high-performance components. Certified to ISO 9001:2015, our Equal Tee AP Series components meet the precision needs of electronics and high-pressure demands of automotive industries.
Partner with Canares for Unmatched Quality
Ready to experience the Canares difference? Visit www.canares.com to explore our modular piping solutions or contact our team to discuss how we can support your operations with precision and reliability.
